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The Materials Used
31 July 2024

In the process of transforming the Ciao Piaggio into an e-bike, Ambra Italia faced numerous technical challenges, but always kept an eye on the original design that made this moped an icon of Made in Italy. This article explores the materials and solutions adopted in the process, demonstrating how technical innovation can coexist with respect for tradition.

Mechanical Part: Innovation Meets Tradition

The use of Ergal 7075, an aeronautical structural aluminium, for the structural components of the rear axle, is not a random choice. This material, known for its lightness and resistance, made it possible to respect the structural requirements without compromising the original design. Attention to detail is also reflected in the choice of a 40/62/12 sized watertight bearing for the coupling between the supports on the right side, ensuring durability and reliability. The reinforcing side panels, made of laser-shaped steel of the same thickness as the frame and riveted in strategic points, together with the battery support plate in Peraluman, guarantee the necessary elasticity and structural resistance of the entire cradle, which had been weakened by the removal of the internal combustion engine.

Design Process: The Aesthetic Challenge

Respect for the original design guided every decision, from the geometries of the structural components to the coupling of the engine to the frame. The choice to use the black plastic side panels of the Ciao PX series and the addition of an aluminum cup for the exit of the motor cables demonstrate a commitment to maintaining aesthetics while incorporating the necessary technical modifications. The mechanical processing of the frame allowed the insertion of the battery in a harmonious way, preserving the visual appearance of the vehicle.

Electrical Part: Functionality and Design

The selection of a BAFANG engine for the powertrain reflects the pursuit of reliable and long-lasting performance. The intuitive interface of the display and the electrical assistance management system guarantee an optimal driving experience, while the adoption of a powerful and filtered 36/12 VDC converter ensures compatibility with auxiliary devices such as GPS Tracking, which the customer could install on board. The choice of LED bulbs for the lights with the same total amount of light (lumens) as the originals and a motorcycle-style horn integrates modern functionality without clashing with the classic design.

A Marriage between Past and Future

In conclusion, the transformation of the Ciao Piaggio into an e-bike by Ambra Italia represents an example of how innovation can be guided by respect for tradition. The use of advanced materials and thoughtful design solutions not only meets the needs of modern and sustainable mobility but pays homage to the legacy of an Italian classic. From this perspective, Ambra Italia does not limit itself to producing simple e-bikes but continues to weave the story of a design icon, demonstrating that technology can enrich heritage without overwriting it.